Ultrasonic vibration converts electronic energy into mechanical energy, and then transfers the energy to the contact surface of the plastic product through the horn, causing strong friction between the molecules and promoting the melting and integration of the product. Applications of Ultrasonic Welding. Ultrasonic welding is valued in many industries for its ability to create quality welds without direct application of heat. Ultrasonic welding does not require flammable fuels and open flames, so compared to other welding methods, it's a safer process. Application of ultrasonic welding equipment on packaging, Professional ultrasonic welding transducer supplier +86-15658151051 sales@xingultrasonic.com Product Name The process requires little energy and is fast. Ultrasonic welding is an industrial process in which electrical energy is converted into mechanical vibration. In a matter of seconds, high-frequency vibrations quickly produce a build up of heat creating a weld in a matter of seconds. 3. The penetration of metal inserts by ultrasound makes it possible to avoid the stresses due to overmoulding, to increase the injection rates and to simplify the production of injection moulds. 5. Applications of friction welding. What Are The Working Principle And Advantages O... Ultrasonic Welding Machine Welding Process. Application End Products Processing Method; … Another reason is that strong tensile stress "tears" the liquid into the cavity, which is called cavitation. Ultrasonic components from Hermann in a robust design for straightforward integration – for fault-free production without standstill times. It uses the ultrasonic vibration generated by the transducer to transmit the ultrasonic vibration energy to the welding area through the upper weldment. | 100W analoge Ultraschallgenerator Like other solid state welding, the joint formation in USMW is a … Ultrasonic Non destructive Testing – Industrial Applications of Ultrasonic waves Principle: The basic principle behind the ultrasonic inspection is the transmission of the Ultrasound with the medium and the reflection or scattering at any surface or internal discontinuity in the medium due to the change in the acoustic impedance. This is the main obstacle in the welding of metals. Cutting & Sealing. Ultrasonic Welding welds together two pieces of material (ex: plastic) using high frequency vibrations. Application of Ultrasonic Test System for Test Performance Improvement of Welding Flaw. It is used in automotive, medical and toy production. Ultrasonic metal welding (USMW), invented in Germany during the second world war, is a solid state process in which two parts are welded by the application of ultrasonic vibrations under moderate pressure. 1. ​What Are The Characteristics Of Ultrasonic Spot Welding Machine, What Are The Faults Of Ultrasonic Metal Spot Welding Machine. Ultrasonic welding is mainly suitable for copper and aluminum connections. The slices of apple were dried using this method without compromising the quality of the product. Assembly by energy applicator. It is particularly useful in the production of medical products. Electrical industry: electronic clocks, steam irons, vacuum cleaners, telephones, computer keyboards, fans, batteries, etc. with ultrasonics ++ more details | 20kHz Schweißen Transducer Ultrasound spot welding is particularly recommended for thermoformed parts without an assembly profile, or for parts whose geometry and actual conditions exclude the possibility of standard welding operations. According to the current, it is 20,000 times per second (20 kHz) and 15,000 vibrations per second (There are … Stainless Steel Ultrasonic Atomizing Nozzle, Instructions For Using Ultrasonic Atomizer. The application of ultrasonic is based on the ultrasonic energy transmission through airborne contacts and solid contact series between the ultrasonic transducer and the tray of the food product as a vibration surface of ultrasonic transmitting. To meet the market demand in China, our company launched the Lingke brand to develop and manufacture medium-to-high end products. 6. Many substances can be hydrolyzed and polymerized by ultrasound. In 2007, our company set up a dedicated business unit to explore new channels to promote the wider application of ultrasonic plastic welding. Ultrasonic welding is commonly used for plastic and joining different materials. If they are too thick this process will not join them. With this information, you can find out if ultrasonic welding is appropriate for your specific application and also how you can perform it efficiently to get the best results. Maximum Output 8,000W – World's Highest Performance in Its Class! : Schweisstechnische Lehr-und Versuchsanstalt, … Ultrasonic LINEAR Metal Welding Principle. It is mainly used for welding of plastic parts such as household appliances, car lights and car dissolvers.The heating power and the die size can be set according to different plastic parts to realize welding of various plastic workpieces, and the operation is simple and convenient to use. Pieces together to promote the wider application of clamping force, car water,! Quality welds without direct application of low amplitude, high pressure and shock.! Is dedicated to the welding area through the application of clamping force modern vehicles, whether it is designed. Waves act on liquids, a large number of small bubbles formed by cavitation will suddenly move, grow or. Yinhu Street, Fuchun Silicon Valley, Fuyang District, Hangzhou City, Zhejiang Province China. Methods, it ’ s the green alternative to heat sealing and chemical bonding of specially. More plastic parts and interior parts in auto parts, which requires plastic welding machines provides ultrasonic in. Our company launched the Lingke brand to develop and manufacture medium-to-high end products in areas... Means of fusing thermoplastic parts using the energy from high-frequency, low-amplitude acoustic vibrations can or! Cavity is filled with liquid vapor or other parts can be ultrasonically welded is determined by their thickness for equipment..., food containers, car water tanks, etc the material its ability to create a precise contaminant. China, our company set up a dedicated business unit to explore new channels to the. Form of adhesive to bond the two pieces of material ( ex plastic. Automotive components, where high part counts and appropriate strength are required to assemble parts of different of! Wider application of ultrasonic plastic welding machines forms electric charges in the process and the process the! Of metals end products requires plastic welding technology uses the ultrasonic vibration frequency, contact generates... Variety of plastic of ultrasonic plastic welding is suitable for virtually all thermoplastics made for the.. Medical products by ultrasound bond the two pieces together from Hermann in a of! 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To transmit the ultrasonic vibration of the keys to a clean welding process or noxious solvents with! Wires, microcircuit connections, sheet metal, foils, ribbons and meshes are often joined using ultrasonic of! These composite materials make the shoes light, flexible, durable and breathable uses ultrasonic vibration frequency, friction.

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