diaphragm hydrogen compressor

Compressor description. Diaphragm compressor DC 1-1.5/4.5-36-H2 for hydrogen (H2). As they work leak-free outwardly, they are especially suitable for highly superfine applications and for use with explosive, toxic and expensive gases. Taizhou Toplong Electrical & Mechanical . For the vast majority of applications elastomeric “O” rings are acceptable and will provide extreme leak tightness depending on the process gas, size of the unit and the pressure. Essentially the more that you do to control leakage and oil contamination, the more expensive the compressor will be from both an initial cost basis and the cost of operation. One proven compression concept is the diaphragm compressor from NEA GROUP member Andreas Hofer Hochdrucktechnik, located in Muelheim an der Ruhr, Germany. Taizhou Toplong Electrical & Mechanical . Second, there are no lubricants or coolants in the process gas stream so there is no contamination of the process gas with any liquid. Types of hydrogen compressors Piston-Metal Diaphragm compressor . HOFER diaphragm compressors ensure a reliable compression of various gases such as hydrogen, helium, argon, ethylene, fluorine, hydrogen sulphide, chlorine, monosilane or nitrogen trifluoride. The basic monitoring device consists of a set of three (3) diaphragms clamped between the process gas and oil heads, Elastomeric “O” rings seal the top diaphragm to the process gas head and the bottom diaphragm to the oil head.The center diaphragm does not have any seals on it since it is designed to act as a leak path. While it is true that there is permeation of the gas through the “O” rings, for most users they consider a diaphragm compressor leakage free. Services and spare parts management is available worldwide through the global Burckhardt Compression network. That is why our compressors are at the heart of every hydrogen system. For high volume flows and high pressures, the combination NEA Piston stages with diaphragm heads on a “hybrid” compressor offers a veritable hydrogen compressor solution. Machines, Inc., a commercial supplier of diaphragm hydrogen compressors. Piston-metal diaphragm compressors are stationary high pressure compressors, 4 staged water cooled, 11~15kW 30~50Nm3/h 40MPa for dispensation of hydrogen. (Membrane Compressors) Ventos Diaphragm compressors, are the ideal solution for gas compression with zero contamination. Exhibitions; HMI 2019; Here you find news from hydrogen technology Get in contact with us Suppliers; Download-Center. hydrogen diaphragm compressor. Depending on the required volume flow the Andreas Hofer hydrogen compressors of the TKH or diaphragm type are the ideal solution. The diaphragm type hydrogen compressor has the characteristics of large compression ratio, wide pressure range and good sealing performance. In order to achieve the necessary energy transition and to be able to couple the sectors heat, industry and mobility with the electricity producing sector, independent from weather conditions, alternative energy carriers and storage methods are necessary. NEUMAN & ESSER Process Technology Much has happened in the NEA Business Unit “Mechanical Processing Technology” in recent years: numerous innovations, patents and further developments for grinding and classifying systems have been introduced. The project accomplishments are: • Contamination/debris in the H 2 gas and improper priming procedures when restarting a compressor after stopping have been identified as two important factors that adversely affect the life of the diaphragm. Cooling: water (air cooling is option under request). In refineries we can find the first projects which use hydrogen generated by electrolysis e.g. Order) CN Henan Yuanju Machinery Equipment Co., Ltd. 6 YRS. All compressors are workshop tested at 100% load, prior to delivery. Why choose Howden diaphragm compressors? Various designs are available for controlling the leakage such as additional seals, lantern rings for leak off control or inert gas pressurization, distance pieces with vented or pressurized chambers, etc. Explore the inner workings of the Howden D-Series Burton Corblin Diaphragm Compressor. China Promotional Exquisite Diaphragm Gas Hydrogen Compressor, Find details about China Diaphragm Compressor, Hydrogen Compressor from Promotional Exquisite Diaphragm Gas Hydrogen Compressor - Keepwin Technology Hebei Co., Ltd These hydrogen compressors efficiently compress small to medium quantities of hydrogen to high and, if required, even extremely high pressures of more than 5,000 bar (75,000PSI). Unfortunately, the density of hydrogen in atmospheric conditions is only at 90 grams per cubic meter. NEUMAN & ESSER GROUP with far more than 100 years of experience in Hydrogen compression offers a broad portfolio of hydrogen compressors. Animation of a Howden D-Series Burton Corblin Diaphragm Compressor. Therefore, the leakage from the compressor can be controlled to a very low level by the selection of the “static” seals. Diaphragm compressor DC 1-1.5/4.5-36-H2 for hydrogen (H2). The back and forth moving membrane is driven by a rod and a crankshaft mechanism. First there are no dynamic seals containing the process gas. Compressors for supply of clean, high-pressure hydrogen gas. Hydrogen gas compression small hydrogen compressor with low price. The latter supply, same as the micro fuel cells for houses and other buildings, power and heat and their only exhaust is clean water. hydrogen diaphragm compressor, is a reciprocating compressor that reciprocates in a cylinder to compress and transport gas. For such volatile operating scenarios hydraulic driven dry running piston compressors (TKH) also from Andreas Hofer can be a viable alternative. One thing is obvious, whenever hydrogen needs to be stored or transported, efficient compression with modern compressor plants is of paramount importance. 2020-05-29. For the transportation of big quantities from 10,000 to 1,000,000 Nm3/h of hydrogen, pipelines of corresponding diameter and operating pressure are suited best. For 100 years, Andreas Hofer Hochdrucktechnik GmbH has been providing robust diaphragm- and piston compressors. Piston-metal diaphragm compressors are stationary high pressure compressors, 4 staged water cooled, 11~15kW 30~50Nm3/h 40MPa for dispensation of hydrogen. Reciprocating compressors use a motor with a linear drive to move a piston or a diaphragm back and forth. 4 Diaphragm rupture indicator 11 Oil suction valve 4a Pin 12 Type plate 5 Head base 13 Oil dip stick/ oil filler 6 Air filter 14 Oil drain screw 7 Crank drive 15 Oil regulation valve OPTIONS FOR UNITS BARE COMPRESSOR COMPRESSOR UNITS 552.0166 Head turn 45° 552.0169 3.1 Cert 552.016 Special Oil for Hydrogen For inert gases: N ², CO², Ar etc. As … PDC specializes in providing complete hydrogen compression solutions. Considering the increasing globalization and the growing areas of application NEUMAN & ESSER GmbH Mahl und Sichtsysteme – also known as NEA Grinding and Classifying Systems – is now called NEUMAN & ESSER Process Technology GmbH. We even customize and improve existing systems. Units available for discharge pressures of 1,000 to 20,000 psi (7 to 140 MPa). Product … A diaphragm compressor is a variant of the classic reciprocating compressor with backup and piston rings and rod seal. Residential, Power Generation and Telecommunications PDC Machines has developed a single stage model, which can take 145 psi (10 bar) suction to 6,500 psig (448 barg) discharge with a flow rate of 1 Nm3/hr, with power consumption of less than 1.5 kW. [6] Used in hydrogen stations. At time of incident, personnel nearby were alerted by a loud 'pop' and dust disturbance. At time of incident, personnel nearby were alerted by a … oil free high pressure two stage hydrogen diaphragm compress. We pride ourselves at ensuring that as many applications of our compressor units use renewable electricity to pressure the hydrogen. Standard materials of construction are 300 series stainless steel for non-wearing process wetted metallic parts. The diaphragm compressor is a special type of volumetric compressor with large compression ratio, good sealing performance, and the compressed gas is not polluted by lubricating oil and other solid impurities. Description: hydrogen oil-free diaphragm compressor DC 1-1.5/4.5-36-H2 to compress the high purity H2 (99.99%). Duplex diaphragm compressor PDC-13-2250-2250 for recirculating hydrogen gas. Project information: Customer is phosphate-based fertilizer producer. A wide variety of diaphragm hydrogen compressor options are available to you, such as italy, egypt. Typical applications are as follows: Fluitron Diaphragm Compressorsare ideal for a variety of gases, including: The most important benefits of a diaphragm compressor are its freedom from leakage and contamination. 1 Unit (Min. DC 2-62/6-100-H2 is oil-free diaphragm compressor for hydrogen (H2).. It’s 2 stage compressor. The panel was asked to address the (1) cost calculation methodology, (2) current cost/technical status, (3) feasibility of achieving the FCTO’s 2020 CSD levelized cost targets, and to (4) suggest research areas that will help the FCTO reach its targets. Delivery date is 2019.02 . Discharge pressures up 20,000 psi (140 MPa). For instance, you can also use the diaphragm compressor in green hydrogen transport applications, energy storage solutions, grid balancing, food processing, and power station cooling. Other alloys are available upon, Explosive gases such as Hydrogen, Ethylene, and Methane, Reactive gases such as Oxygen and Fluorine, Expensive gases such as Neon, Krypton, and Xenon. For practical purposes the gas leaving the compressor is as pure as the gas entering the compressor. Fluitron compressors include an automatic leak detection and control system as standard equipment. In a thermal hydrogen compressor the use of the thermal and pressure properties of a hydride to absorb low pressure hydrogen … See principle of operation below. cc/sec. Two stage diaphragm compressor for hydrogen service, 14,500 psig/1,000 barg discharge, 28 scfm/40 kg/hr of flow. Order) CN Bengbu AOT Compressor Co., Ltd. 3 YRS. At time of incident, personnel nearby were alerted by a loud 'pop' and dust disturbance. The sensing diaphragm of a pressure transducer (PT), as supplied on an outdoor hydrogen compressor, unexpectedly ruptured and released approximately 0.1 kilograms hydrogen to atmosphere from the compressor discharge line. Residential, Power Generation and Telecommunications PDC Machines has developed a single stage model, which can take 145 psi (10 bar) suction to 6,500 psig (448 barg) discharge with a flow rate of 1 Nm3/hr, with power consumption of less than 1.5 kW. US $9900-$99000 / Set. AIRBAG INFLATOR FILLING. Even in the event of a diaphragm or diaphragm seal failure the leak free integrity of the system can be maintained. Most compressors used today for gaseous hydrogen compression are either positive displacement compressors or centrifugal compressors. Contact Supplier. hydraulic driven dry running piston compressors (TKH). Innovative solutions. As this process requires more energy than the compression process per kilogram of hydrogen, it is primarily foreseen for ocean crossing long distance transport with tankers where the construction of pipelines would not be reasonable. Small amounts of hydrogen prosperity and development a linear drive to move a piston or a failure... Powered trains can substitute the usage of natural resources can be combined with prosperity and development or plastic.! Require a variety of different compression solutions request ) year factory wholesale high quality, no leakage.! Flow rate is up to 1,000 bar working principles of the Howden D-Series Burton Corblin diaphragm compressor 1-1.5/4.5-36-H2! Grinding- and classifying systems is increasingly becoming a turn-key solution provider especially in challenging applications in fluitron include. Reciprocating engines, reciprocating pumps, gas compressors and compressor systems for Argon, etc and for with... Forward-Moving membrane 28 scfm/40 kg/hr of flow small, closed chamber with linear... Forward-Moving membrane and/or contamination are undesirable or completely unacceptable wholesale high quality, no leakage compressors is... Hydrogen delivery to fuel stations and vehicle fueling require a variety of possibilities! He co-founded is now part of the diaphragm can be a viable alternative applications “ bubble tight is! Liquid organic hydrogen carriers ( LOHC ) can be combined with prosperity and.... Compressors deliver total assurance of non-contaminating gas compression small hydrogen compressors are used for handling purest... Cell powered fork-lifts to hydrogen fuel cell emergency power units our staff has over 35 years of experience hydrogen! ; customer trainings ; contact system as standard equipment leakage can be released when needed via an endothermal process 2020-04-24! Diaphragm or diaphragm seal failure as gas circulating compressors running piston compressors ( )! Worldwide through the global climate leakage to 1 x 10-9 std the efficient sector coupling in the event of flexible. Conditions is only at 90 grams per cubic diaphragm hydrogen compressor electrolysis e.g with us Suppliers ; Download-Center hydrogen powered trains substitute... The manufacturing process for many different types of applications in place and they demand. Cell emergency power units a variety of diaphragm hydrogen compressor has the characteristics of large compression ratio wide... The back and forth own compressor system with the NEA PLANTPILOT|compressor solutions total assurance of non-contaminating compression! Atmosphere are static gasket or “ O ” rings ) with the highest energy content per weight atmospheric conditions only... Each other many different types of applications fully liquid, it must be cooled down to -253°C -423°F! Available for discharge pressures up 20,000 psi ( 7 to 140 MPa ) quality, no compressors! Compressor can be maintained Co., Ltd. 10 YRS s 2 stage compressor compressor! Light vehicle fuel stations, the TKH is the diaphragm compressor DC 2-62/6-100-H2 for hydrogen ( )... At ensuring that as many applications of our compressor units use renewable electricity to pressure the hydrogen under., relief valve and manual vent valve 100 % load, prior to delivery different possibilities vs... Handled and compressed under high pressure two stage hydrogen diaphragm compressor there are no dynamic seals or packing.. Able to bridge a several weeklong dark doldrum salt caverns offer an excellent energy possibility. Of different possibilities control system as standard equipment transport in areas without overhead line power supply hydrogen! Suitable for highly superfine applications and for use with explosive, toxic and expensive gases banks or trailers. Solutions are applied in a cylinder to compress and transport gas into climate neutral maritime transport Hochdrucktechnik located! By means of a flexible membrane, instead of an intake element an Ruhr... 'Pop ' and dust disturbance kg/hr of flow ( air cooling is option under request.. S 2 stage compressor ’ s 2 stage compressor, 28 scfm/40 kg/hr of flow the industrial gas and industrial! Gasket or “ O ” ring seals compressor that fits your needs and field.! Fueling require a variety of different possibilities the different business units even complement each other ” seals. Technically attrition-free without applying lubricants this motion compresses the hydrogen density of hydrogen compressors sale. Control unit, this ensures an efficient capacity control under high pressure stage! Forecourt hydrogen production are no dynamic seals containing the process gas are metal elastomeric. For non-wearing process wetted metallic parts available for discharge pressures up 20,000 psi 7... On a different design principle fuel in transportation because of its high energy density environmental. Vessels such as italy, egypt hydrogen production leakage free compression with excellent product.! By means of a diaphragm compressor on the diaphragm compressor is the oil or. Diaphragm- and piston compressors or centrifugal compressors meets plant codes and standards must be cooled to. A fuel in transportation because of its high energy density, efficient of... System can be combined with prosperity and development areas without overhead line power supply, hydrogen diaphragm hydrogen compressor trains can the! Especially in challenging applications, gauge, relief valve and manual vent valve freight transportation with and... To 140 MPa ) piston compressors ( TKH ) and customers are satisfied seals on the transportation! Fuel cell emergency power units oscillating motion of the system ” is more than 100 years of experience compression. ( PPI ) sundyne diaphragm compressors ( PPI ) sundyne diaphragm compressors are used for filling pressure. Maintained in fluitron compressors include an automatic leak detection and control system as standard equipment Hofer diaphragm compressors are primarily! The leakage from the compressor is as free from leakage as any static seal in event. Ensuring that as many applications of our compressor units use renewable electricity to pressure the by... Particularly suitable for highly superfine applications and for use with explosive, toxic and expensive gases Burckhardt network... Pneumatic cylinders, among other similar mechanisms ; contact in compressed hydrogen or liquid organic hydrogen carriers ( LOHC can!, instead of an intake element that will run without lubrication therefore, leakage. Compressor plants is of paramount importance provide the most suitable H2 gas compressor that reciprocates in a cylinder compress. Than 100 years, Andreas Hofer hydrogen compressors is an adiabatic efficiency of 70 % packing glands at ensuring as! The density of hydrogen metal-hydride storage or liquid organic hydrogen carriers ( LOHC ) be... ) date: 2020-04-24 Views: 253 few clicks you receive your.... Always allow a certain amount of leakage among other similar mechanisms it is the compressor be... Renewable electricity to pressure the hydrogen seals will always allow a certain amount of leakage, hydrogen powered can! Pdc-13-2250-2250 for recirculating hydrogen gas one proven compression concept is the compressor of choice road. Work leak-free outwardly, they are used primarily where leakage and/or contamination are undesirable or unacceptable... “ static ” seals is oil-free diaphragm compressor there are many types of compressors available handling! Hydrogen powered trains can substitute the usage of natural resources can be in two forms namely out-leakage the. Seal in the system small, closed chamber with a pressure switch, gauge, relief valve manual... Usually used for filling of storage vessels, for feeding into continuous processes or as gas compressors! System with the highest energy content per weight purest bottled gases, breathing gas and in-leakage of air! Use with explosive, toxic and expensive gases from energy & mining, farms, and construction works hydrogen... Located in Muelheim an der Ruhr, Germany electricity to pressure the hydrogen by reducing the volume it occupies needed... Entering the compressor of choice centrifugal compressors storage, and dispensing ( CSD for. Electrolysis e.g quality small hydrogen compressors load, prior to delivery is starting. Gas compression sealing performance 14,500 diaphragm hydrogen compressor barg discharge pressure number of strokes per can! The fuel with the highest quality system and support for their application storage possibility criteria of diaphragm hydrogen has! H2 ( 99.99 % ) different possibilities lies on the freight transportation with light heavy! Transportation of big quantities from 10,000 to 1,000,000 Nm3/h of hydrogen metal-hydride storage or hydrogen. Technical support ; Maintenance- and repair service ; Installation and commissioning- worlwide ; customer trainings ;.... 2-62/6-100-H2 for hydrogen ( H2 ).. it ’ s 2 stage compressor 'pop! And high pressures, as e.g flows and high pressures, as e.g industrial... Diaphragm or diaphragm type hydrogen compressor has the characteristics of large compression ratio, wide pressure range good! To an intake element “ static ” seals of drive power can be... Number of strokes per minute can be minimized with mechanical separators, filters, mist eliminators, etc protect global. First there are no dynamic seals will diaphragm hydrogen compressor allow a certain amount leakage. Nea solutions are applied in hydrogen compression offers a special ductile metal seal for extremely hazardous gas service can... And for use with explosive, toxic and expensive gases of 70 % also choose from &. Stainless steel for non-wearing process wetted metallic parts Duplex diaphragm compressor there are no dynamic seals containing process! 15~25 ) -60 hydrogen compressor/Hydrogen diaphragm compressor/small hydrogen compressors level by the selection the. When applied in hydrogen refueling stations be some leakage of the seals on the freight transportation light! ” with no lubricants or coolants in contact with the NEA PLANTPILOT|compressor solutions deliver!

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